Our most popular welding helmets include:
Auto-darkening Vs Passive Shade Helmets
The primary difference between passive shade welding helmets and auto-darkening helmets is the lens. With a passive shade helmet, the colored glass doesn’t lighten or darken, while auto-darkening helmets have lenses that automatically darken when you start your torch and turn clear when you shut it off.
Traditional Passive Shade Helmets
Many professional welders favor a traditional helmet with a glass lens and fixed shade. These traditional passive lens helmets provide inexpensive protection. But every time you want to examine your welds you have to lift the helmet, then re-position and secure it when you flip it down. It’s a quick and simple movement, but multiplied by hundreds of times over the course of a day and it can use up a lot of time and energy and put a strain on your neck.
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Auto-Darkening Helmets
Auto-darkening helmets not only protect against harmful light emissions, but the helmet’s shade easily changes back and forth between light and dark states without having to lift or completely remove the helmet. They’re comfortable and come in a wide range of colors and graphics, so you can bring a bit of personality to work with you. Panoramic auto-darkening helmets add another layer of comfort and efficiency with a 180° field of view.
Passive Shade HelmetsAuto-Darkening Helmets Pros
- Lower cost
- Replacement lenses are less expensive
- Quickly change out lenses
- Lighter weight
- No batteries required
- No need to adjust sensitivity controls
- No need to lift or remove helmet to see your work
- Reduced chance of repetitive neck stress injury
- Narrow helmet design suited for work in tight spaces
- Semi-transparent state provides UV and infrared protection
- Some helmets have side windows for better visibility
Cons
- Difficult to see tip of torch when you start welding
- Head movement to snap the helmet down can cause neck injury
- Need a variety of lenses for every welding environment
- More expensive and slightly less optically sound
- Only fully adjustable shade helmets provide a complete range of tints
- Lenses are more fragile
- Replacement lenses are considerably more expensive
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Examples
Two Great Passive Shade Helmet Options:
- VIKING™ Industrial Passive™
- Jackson W10 HSL 100
Two Great Auto-Darkening Helmet Options:
- Miller Digital Elite Black
- VIKING™ 3350 Daredevil™
Welding Helmet Visibility Standards
When it comes to welding helmets, visibility is paramount for safety and efficiency. Visibility standards, such as ANSI Z87.1 and CEN 1/1/1/1, ensure that welding helmets provide adequate clarity and protection for welders. Different brands utilize these standards to guarantee the quality and performance of their helmets.
ANSI Z87.1 vs CEN 1/1/1/1
The ANSI Z87.1 standard, mandated in the United States, focuses on ensuring eye and face protection for welders, even in the event of lens malfunction. It also regulates visibility through light transmittance tests at various shade settings. On the other hand, the 1/1/1/1 standard from CEN, commonly used in Europe, evaluates optical clarity across four classes, including lens distortion, uniformity, darkness consistency, and clarity at sharp angles.
ANSI Z87.1CEN 1/1/1/1 Lens Distortion Ensures minimal distortion for clear vision Rates distortion level of the welding lens Uniformity Regulates consistency of visibility across lens Evaluates uniformity and presence of impurities in lens Darkness Consistency Ensures consistent darkness during welding Measures darkness consistency of lens at different angles Clarity at Sharp Angles Evaluates clarity when viewing at sharp angles Rates clarity when viewing the welding arc from different angles
How A Welding Helmet Should Fit
Your welding helmet should fit snugly and securely against your head. Your helmet should only move when your head moves, and should not rattle when you move. When trying on a helmet, be sure to wear any bandanas or welding caps you would normally have on when you’re actually welding. Make sure the helmet is light enough and comfortable enough to wear for long periods. Lighter, more comfortable helmets will usually cost more but can be well worth it when you weld for extended periods.
Welding Helmet Styles
The pattern and design of your welding helmet should your unique style and personality. Are you a patriot? You’ll love Miller’s Digital Infinity Stars & Stripes helmet. Or perhaps you’ll prefer the badass look of the Departed Digital Infinity helmet. More of a minimalist? Check out the Miller Classic Series VSi helmet. Regardless of your style, you’ll find that cool welding helmet you’ve been looking for in the diverse selection available from Welders Supply.
Welding Helmet Accessories—Welders Supply Has Everything You Need
Whether it’s your first welding helmet or your fifth, it’s inevitable you’ll need to replace a lens or a battery holder. You may also want to add a respirator or a sweatband/strap pad. Welders Supply has virtually every helmet accessory available at the lowest possible prices. If you don’t see what you need, we’ll do our best to track it down for you.
Helmet Accessories Available at Welders Supply:
- Replacement headgear
- Replacement lenses
- Batteries and battery holders
- Respirators and replacement filters
- Sweatbands and pads
- Helmet bibs
- Ear and Neck protectors
Related Categories
Our welding helmet supplier carries an assortment of welding helmets for all different types of welding and applications. From flux core helmets to torch cutting, we’ve got it all:
- Helmets for TIG welding
- Helmets for MIG welding
- Welding helmets for better visibility
- Helmets for overhead welding
- Welding helmets for tight spaces
- Hard hat welding helmets
Shop Welders Supply for the best deals on welding safety equipment, auto-darkening helmets or Miller helmets.
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