We often see this product in our lives. It looks beautiful with round connectors. Sometimes when you open the front cover of the car, we will find many colorful joints. This is a kind of banjo.
So,waht is Banjo?
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Banjo definition:
Banjo fittings or internal release bolts include hollow bolts with holes and spherical unions for fluid transfer. They are usually found in automobile fuels, oils and hydraulic systems (for example, brakes and clutches). The connected pipe can be a rigid hose or a flexible hose.
Usually hollow bolts with holes on the side. This hole allows fluid to be transferred to another part of the fitting, which is also hollow. The banjo bolt passes through the center of the accessory, and the center of the accessory also has a hole.
Banjo accessories have a flat surface and are usually sealed with gaskets (usually compression washers). These seals allow fluid to bypass the bolts, which means that the holes do not need to be lined up like standard threaded joints, making installation of the flexible pipeline easy (and in many cases, even first).
Generally speaking, there are two kinds of banjo fitting adapters: one is Banjo adapter-end connecting hose assembly, and the other is Banjo fitting end which will be crimped to soft Tube assembly. It consists of banjo accessories and banjo stains, and it also needs a seal to connect to the port.
Such a long talk about banjo, what applications does it have? Let me tell you.
Hydraulic power system
Power steering fluid
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Variable valve timing system
Brake caliper connector
Turbocharger oil supply
Fuel filter connector
Carburetor connector
Hydraulic clutch system
Fuel metering of SCR system
So Amazing!It must have unique advantages so that it can be used in so many scenarios.
Banjo adapters appear in countless applications, especially in the automotive and mobile device markets. Hose joints are commonly used in automobile/motorcycle fuel, oil and hydraulic systems, brake lines and power steering systems.
The banjo adapter performs well in tight spaces due to the inherent low profile and small clearance required for the banjo and bolt arrangement. In industrial applications, banjo connectors are more commonly used in agricultural machinery.
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You can even replace the standard elbow to enter a narrow position, and you can more easily determine the direction of the elbow. These Banjo adapters are a one-piece design, which can greatly reduce the weight and footprint of accessories, and improve strength and integrity
The main advantage of this accessory is in high pressure applications (ie more than 50 bar). The name derives from the shape of the fitting, which has a larger circular cross-section and is connected to a thinner pipe, usually resembling the shape of a banjo.
Not only that.Compared with standard threaded joints (such as BSP or JIC), Banjo fittings have an important advantage: They can be connected in any position, thereby solving any orientation problem.
For example: two banjo accessories on the top of a car brake caliper. The copper extrusion gasket in the gap between the caliper joint and the caliper body completes the seal.
Hydraulic banjo pipe fittings, banjo pipe fittings, fuel lines, automobile fuel, engine oil and banjo pipe fittings and brake lines in hydraulic systems. Common applications include power steering fluid, variable valve timing system, brake caliper connector, turbocharger fuel supply, fuel filter connector, hydraulic clutch system, fueling device for SCR system.
The advantage is that it is easy to assemble, avoids the rotation of the hose assembly, reduces the risk of damage by twisting the hose when tightening the joint in place, and also allows the direction of the pipe outlet, and independently tightens the mark with a torque wrench.
Compared with pipe fittings with threads, banjo fittings have the advantage of not having to rotate relative to the main machine fittings. This avoids the risk of damage caused by twisting the hose when tightening the joint in place. It also allows to adjust the direction of the pipe outlet relative to the fitting and then tighten the bolts independently.
TOPA provides a variety of banjo accessories, with different materials, lengths and angles to choose from. Choose from stainless steel, chrome or black. Our banjo accessories include straight pipes and angled banjos to best suit your specific requirements.
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