Often, people outside the industry have questions about Gaylord boxes. They have an interesting name, don’t they? The Gaylord box is one of the most common types of bulk packaging used in the packaging of a large pallet-sized, corrugated cardboard box (known after the company that originally developed the box). You may have seen watermelons in huge boxes at your local supermarket and if you did, then you would be looking at a Gaylord box. As you can see, they come in different sizes, shapes, wall thicknesses, and they come with different options for tops and bottoms as well.
Generally speaking, Gaylord boxes can be divided into three types…
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- Rectangle (REC)
- Octagon (OCT)
- High Performance Tote (HPT)
Types of Gaylord Boxes
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It is common knowledge that rectangles have four sides whereas octagons have eight sides, but what do rectangles and octagons have to do with boxes? Because of their shape, they are able to provide different levels of strength for different purposes. There is a tendency for octobins (boxes shaped like an octogon) to be stronger at their corners because the weight of the box is distributed evenly over these extra corners. Because rectangles tend to hold their shape more easily than other shapes, they tend to be easier to set up and use. As a result, they are also easier for most users to fill and empty than other types of containers. The choice you make depends on the purpose for which the boxes will be used. The shape of the box may be more important if you are using machinery to fill or empty it.
HPT 41s
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We will now discuss the HPT: High Performance Tote (a registered trademark of TOTECO Packaging Company). There are flaps on both the top and bottom of this heavy-duty rectangle box. Stackable HPTs can be constructed with four to six walls with optionable corner posts that enable stacking up to six high in freezer facilities and can be used in multiple applications. The HPT is specifically designed to be used for storing frozen vegetables when they are first produced. They are highly valued for recycling commodities, such as plastics and metals, when they are no longer considered useful in the freezer industry. Due to their heavy construction and overall weight, they are often referred to as the “Cadillac” of used Gaylords. The boxes are extremely durable.
Gaylord box sizes, walls, and flaps
We offer a wide range of sizes for Gaylord boxes. Due to the fact that most Gaylords are placed on pallets for easy transportation and stacking, their dimensions usually match the dimensions of a standard pallet: 48″ x 40″. Boxes of 48″ x 40″ are the most commonly used; however, there are some bigger and some smaller boxes as well. The height of our boxes ranges from about 30″ to 57″, with 36″ – 48″ being the most common.
There are two to six walls in a wall, and the thickness of the wall is determined by the strength and the vertical compression. The number of walls in a box can be determined by counting the number of flutes (wave-shaped cardboard material) on the side of the box. It is a single-wall flute if there is only one flute, a double-wall flute if there are two flutes, etc. A box with a higher number of corrugated fiberboard layers is stronger and more resistant to vertical compression as a result. It is unlikely that you will need the thickest walls. The most common number of walls are usually 4 or 5.’
Source: https://t-tees.com
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